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Mining & Construction · Case study

Cement captive mine: 18.18% less diesel per tonne moved

Same dumpers, same excavator, same haul roads. Diesel per tonne dropped from 0.16 to 0.13 litres, and fuel per operating hour fell 16.66%. Signed off by mine management.

18.18%1

Less diesel for every tonne moved

Illustrative photograph. Not the customer’s site.
Operation
Cement company captive limestone mine
Location
Telangana
Period
—
Equipment
Two dumpers, one excavator
Fuel
Diesel · DeCarb Diesel Plus

01

The challenge

A cement company runs a captive limestone mine in Telangana, where dumpers loaded by an excavator haul limestone every shift. Diesel is a major running cost for that haul fleet, and mine management wanted a measured answer: could a fuel conditioner cut it without changing the machines or the haul roads?

02

The method

Mine management ran a diesel consumption study on two dumpers and one excavator. Diesel use was recorded per tonne moved and per operating hour, first without the additive and then with DeCarb Diesel Plus, tested under its earlier name, Diesel Plus Gold.

Same dumpers, same excavator, same haul roads.

03

The results

Diesel per tonne moved fell from 0.16 to 0.13 litres, recorded in the study as an 18.18% reduction. Diesel per operating hour fell by 16.66%. The study was signed by the mines management.

Diesel per tonne moved, L/tonne Lower is better

Bars start at zero, so a difference is never drawn larger than it is.

Recorded figures
MeasureWithout DeCarbWith DeCarbRecorded result
Diesel per tonne moved (L/tonne)0.160.1318.18%
Diesel per operating hour16.66% less
EquipmentTwo dumpers, one excavator

Litre-per-tonne values as stated in the signed study.

Verification sourceStudy signed by mine management.

Results are specific to the equipment, fuel, period and method recorded, and are not a guarantee for other operations. Sources and methodology

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