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Process Heat & Furnaces · Case study

Copper products plant: 9.5% less furnace oil in one week

Furnace oil consumption fell from 44.48 to 40.26 litres per hour over one week of operation.

9.5%1

Less furnace oil per hour

Illustrative photograph. Not the customer’s site.
Operation
Copper products plant
Location
Near Hyderabad
Period
2021
Equipment
Furnace (furnace oil fired)
Fuel
Furnace oil · DeCarb Furnace Oil Plus

01

The challenge

A copper products plant near Hyderabad fires its furnace on furnace oil. Every litre per hour goes straight into the cost of each batch, so the production team wanted to see the effect in its own fuel log.

02

The method

The plant’s production team compared measured fuel use per hour before and with DeCarb Furnace Oil Plus, tested under its earlier name, FO Plus, in a one-week comparison in February and March 2021. The furnace and burners were not changed.

03

The results

Measured fuel use fell from 44.48 to 40.26 litres per hour, a 9.5% reduction, within one week. The comparison was signed by the plant’s production team.

Furnace oil per hour, L/hour Lower is better

Bars start at zero, so a difference is never drawn larger than it is.

Recorded figures
MeasureBeforeWith DeCarbRecorded result
Furnace oil per hour (L/hour)44.4840.269.5%
Comparison periodOne week, Feb–Mar 2021

Verification sourceSigned by the plant production team, Feb–Mar 2021.

Results are specific to the equipment, fuel, period and method recorded, and are not a guarantee for other operations. Sources and methodology

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